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Alloy Layer Nickel-Based Tungsten Carbide Twin-Screw Extruder Screw Barrel
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Alloy Layer Nickel-Based Tungsten Carbide Twin-Screw Extruder Screw Barrel

30-45%nickel-based tungsten carbide
Availability:
Quantity:
  • 20-150

  • zhitian

Alloy Layer Nickel-Based Tungsten Carbide Twin-Screw Extruder Screw Barrel


Overview:


The Alloy Layer Nickel-Based Tungsten Carbide Twin-Screw Extruder Screw Barrel is a top-tier component engineered to deliver exceptional durability and performance in the most demanding extrusion environments. This screw barrel features a robust alloy layer of nickel-based tungsten carbide, known for its unparalleled wear resistance, corrosion protection, and thermal stability. Designed for high-performance twin-screw extruders, this screw barrel is ideal for processing abrasive materials, high-viscosity polymers, and corrosive compounds, ensuring long-term reliability and efficiency in your extrusion operations.

Zhitian Twin Screw Extruder Barrel


Key Features:


  • Nickel-Based Tungsten Carbide Alloy Layer:The barrel is coated with a nickel-based tungsten carbide alloy, offering superior hardness and wear resistance. This alloy layer significantly extends the barrel's lifespan, even under extreme conditions, by protecting it from the abrasive forces of high-shear extrusion processes.

  • Enhanced Corrosion Resistance:The nickel-based alloy not only provides wear resistance but also excellent protection against corrosion. This makes the screw barrel suitable for processing materials that contain corrosive additives or are exposed to harsh chemical environments.

  • High Thermal Stability:The thermal stability of the tungsten carbide alloy ensures consistent performance at elevated temperatures, making it ideal for processing heat-sensitive and high-temperature materials without compromising on product quality.

  • Precision Engineering:The screw barrel is precision-machined to tight tolerances, ensuring an exact fit with the screw elements and other components of the twin-screw extruder. This precision minimizes wear on both the barrel and screws, enhancing overall efficiency and reducing energy consumption.

  • Optimized for Abrasive and High-Viscosity Materials:The tough, wear-resistant surface of the barrel is perfect for handling abrasive fillers, high-viscosity polymers, and other challenging materials, ensuring consistent material flow and processing efficiency.

  • Customizable Specifications:Available in various lengths, diameters, and configurations, this screw barrel can be customized to meet specific process requirements, ensuring compatibility with a wide range of extrusion systems.



Technical Specifications:


Feature Description
Alloy Layer Nickel-Based Tungsten Carbide
Material High-strength alloy steel with alloy coating
Wear Resistance Superior, ideal for abrasive materials
Corrosion Resistance High, suitable for corrosive materials
Thermal Stability Excellent, ensures consistent performance at high temperatures
Precision Tolerance Tight machining tolerances for optimal fit and performance
Customization Available in various lengths, diameters, and configurations



Applications:


  • Abrasive Material Processing:Perfect for processing abrasive compounds such as mineral-filled polymers and other materials that typically cause significant wear and tear on standard barrels.

  • High-Viscosity Polymer Extrusion:Designed to handle high-viscosity polymers where consistent material flow and wear resistance are critical to maintaining product quality.

  • Corrosive Material Extrusion:Suitable for extrusion applications involving corrosive compounds, where enhanced corrosion resistance is essential for long-term reliability.

  • High-Temperature Operations:Ideal for extrusion processes that require high thermal stability, ensuring the integrity and performance of the barrel even under extreme temperatures.



Why Choose Our Alloy Layer Nickel-Based Tungsten Carbide Twin-Screw Extruder Screw Barrel?


  • Unmatched Durability: The nickel-based tungsten carbide alloy layer provides exceptional wear and corrosion resistance, ensuring a long service life even in the most demanding extrusion environments.

  • Superior Performance: Engineered for high-performance twin-screw extruders, this barrel offers precise material handling, improved mixing efficiency, and consistent product quality.

  • Versatile Application: Suitable for a wide range of materials and processes, making this screw barrel a flexible and reliable choice for various industrial applications.

  • Customizable Design: Tailor the barrel to your specific extrusion needs with customizable dimensions and configurations, ensuring compatibility and optimal performance.



Contact Us:


For more information about our Alloy Layer Nickel-Based Tungsten Carbide Twin-Screw Extruder Screw Barrel or to discuss how it can enhance your extrusion operations, please contact our technical sales team. We are committed to providing high-quality, durable components that meet the rigorous demands of modern extrusion processes.


Application TypeMaterials
For Wear ApplicationTool Steel W6Mo5Cr4V2, PM HIP material WR13,WR5, CPM10V, Ni Based
For Corrosion ApplicationNitrided Steel 38CrMoAI, PM HIP material WR13, WR5, CPM10V, Ni Based
For Wear and CorrosionPM HIP material WR13, Cr26, Ni Based
Other MaterialsStainless Steel 316L, C276 etc



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