The Ultimate Guide to Understanding Twin Screw Extruder Gearboxes:Welcome to the ultimate guide on twin screw extruder gearboxes! If you're in the manufacturing industry or have an interest in machinery, this comprehensive guide will provide you with everything you need to know about twin screw extruder gearboxes. From understanding the basics to exploring the different types and components, we'll delve into the inner workings of this crucial component. Whether you're a beginner looking to expand your knowledge or an experienced professional seeking to optimize your production processes, this guide has got you covered. We'll explore the advantages and applications of twin screw extruder gearboxes, as well as provide valuable insights into maintenance and troubleshooting. With our expertly crafted content, you can expect a seamless blend of technical information and practical advice.
When it comes to extrusion processes, a well-designed twin screw extruder is a critical piece of machinery for producing high-quality products in a variety of industries, including plastics, rubber, food, and pharmaceuticals.
In manufacturing industries, efficiency is a critical factor that determines the success and profitability of operations.
In the world of industrial manufacturing, the performance and efficiency of extrusion lines play a vital role in ensuring high-quality product output.
In the world of industrial manufacturing, extruders are essential machines that shape materials into desired forms by forcing them through a mold or die. Extruder gearboxes play a vital role in the smooth functioning of extrusion processes.
When setting up or upgrading an extrusion line, one of the most important decisions you’ll face is selecting the right twin screw barrel.
In the world of manufacturing and plastic processing, one piece of equipment that plays a pivotal role is the twin screw barrel.
Since its inception in 2006, Zhitian has established itself as a leader in the field of extrusion machine parts technology, specializing in the development and manufacturing of twin screw extruder spare parts. With over two decades of expertise, Zhitian is renowned for its high-quality gearboxes, ba
Laser Cladding Application on the Inner Wall of Twin-Screw Extruder BarrelsThe longevity and efficiency of twin-screw extruders heavily depend on the wear and corrosion resistance of the barrel's inner surface. Addressing the challenges of handling highly abrasive and corrosive materials, developing
Zhitan at IranPlastWe cordially invite you to visit us at IranPlast, where Zhitan, a professional manufacturer of twin-screw extruder parts, will be showcasing at Hall 35, Booth CH23. We look forward to your visit!Exhibition OverviewIranPlast is the leading event for the plastic and rubber industrie
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Nanjing Zhitian Mechanical and Electrical Co., Ltd. offers a series of high-torque gearboxes specifically designed for co-rotating parallel twin screw extruders, which are crucial for high-performance applications in industries such as plastics compounding, chemical processing, and food production. Established in 2006, Zhitian has built considerable industry expertise and has a strong presence in the twin screw extruder market.
Market Presence: Since its establishment, Zhitian has significantly expanded its market share, leveraging its deep industry knowledge and manufacturing prowess to cater to both domestic and international markets. Their products are recognized for matching the performance levels of global brands, which has helped them secure a competitive position in the twin screw extruder sector.
Gearbox Precision and Range: Zhitian gearboxes are noted for their high precision, with a claimed four-grade accuracy level that ensures superior mechanical performance and reliability. The company manufactures gearboxes capable of handling specific torque values of 13, 15, and 18 Nm/cm³, catering to a range of demanding processing conditions.
High-Torque Gearboxes for Co-Rotating Parallel Twin Screw Extruders: Zhitian's high-torque gearboxes are particularly tailored for co-rotating parallel twin screw extruders, offering enhanced durability and efficiency. These gearboxes are designed to meet the rigorous operational demands of twin screw extrusion, where consistent torque and speed are essential for optimal material processing and product quality.
The combination of robust construction, precise engineering, and adaptability to various extrusion tasks makes Zhitian's gearboxes a preferred choice for businesses looking to maximize their operational efficiency and product quality in extrusion applications.
ZT-N Twin Screw Extruder Gearbox Parameters
ZT-N Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
ZT20N | 18 | <13 | --- | --- | --- | 7.5kw | 11kw | --- |
ZT25N | 22 | <13 | --- | --- | 11kw | 15kw | 18.5kw | 22kw |
ZT30N | 26 | <13 | --- | --- | --- | 22kw | 30kw | 37kw |
ZT35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
ZT40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
ZT50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
ZT52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
ZT58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
ZT65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
ZT75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
ZT85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
ZT95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
ZT110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | --- | --- |
ZT125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | --- | --- |
ZT135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | --- | --- |
ZT150N | 120 | <13 | 1320kw | 1750kw | --- | --- | --- | --- |
Discover the power of the ZT-N series, a testament to Zhitian's dedication to engineering excellence. These co-rotating twin screw extruder gearboxes are the cornerstone of our product line, embodying years of innovation and technical prowess. Designed with a focus on delivering exceptional torque and superior performance, the ZT-N series ensures your extrusion processes run not just smoothly, but optimally. Perfect for handling everything from advanced polymer synthesis to the creation of standard compounds, these gearboxes simplify complex tasks, enabling flawless production cycles.
Explore the Robust ZT-N Series Gearbox - Engineered for Excellence
High Torque Delivery: Engineered to tackle the demands of co-rotating twin screw extrusion, the ZT-N series gearbox excels in delivering the high torque necessary for efficient and continuous operation. This feature ensures top-notch performance even under the most strenuous conditions.
Versatile Applications: Whether you're processing flame retardant masterbatches or thermoplastic elastomers, the ZT-N gearbox handles a broad spectrum of materials with ease. Its versatility makes it an ideal choice for a wide range of extrusion tasks, enhancing its utility across various industries.
Proven Stability and Advanced Technology: With Zhitian's longstanding expertise in gearbox engineering, the ZT-N series benefits from a foundation of stable, reliable, and progressively advanced technological features. This series is the culmination of years of refinement and testing.
User-Centric Flexibility: The ZT-N gearbox is designed with operational flexibility in mind, enabling simple adjustments and fine-tuning to meet specific process requirements. This adaptability ensures that operators can optimize performance to align perfectly with their production goals.
In the dynamic world of polymer processing, the choice of equipment components critically impacts both the quality of the products and the efficiency of operations. The ZT-N series co-rotating twin screw extruder gearbox emerges as an exemplary option for manufacturers aiming to boost their production capabilities. Engineered for resilience, it delivers exceptional torque performance and is adaptable to a wide array of extrusion tasks. This gearbox is designed to meet the rigorous demands of modern extrusion processes, making it a key asset for achieving superior output and operational excellence.
As the polymer industry evolves, so does the need for advanced extrusion technologies that push the boundaries of quality and performance. The ZT-N series gearbox, designed for co-rotating twin screw extruders, is pivotal in this innovation. This gearbox isn’t just robust—it’s a pivotal upgrade for manufacturers aiming to refine their extrusion processes. With its exceptional torque capabilities and versatile design, the ZT-N series is more than a component; it's a transformative force in a competitive and rapidly advancing market, ensuring manufacturers can keep pace with demand and maintain the high standards required by modern applications.
Nanjing Zhitian Mechanical and Electrical Co., Ltd. offers a series of high-torque gearboxes specifically designed for co-rotating parallel twin screw extruders, which are crucial for high-performance applications in industries such as plastics compounding, chemical processing, and food production. Established in 2006, Zhitian has built considerable industry expertise and has a strong presence in the twin screw extruder market.
Market Presence: Since its establishment, Zhitian has significantly expanded its market share, leveraging its deep industry knowledge and manufacturing prowess to cater to both domestic and international markets. Their products are recognized for matching the performance levels of global brands, which has helped them secure a competitive position in the twin screw extruder sector.
Gearbox Precision and Range: Zhitian gearboxes are noted for their high precision, with a claimed four-grade accuracy level that ensures superior mechanical performance and reliability. The company manufactures gearboxes capable of handling specific torque values of 13, 15, and 18 Nm/cm³, catering to a range of demanding processing conditions.
High-Torque Gearboxes for Co-Rotating Parallel Twin Screw Extruders: Zhitian's high-torque gearboxes are particularly tailored for co-rotating parallel twin screw extruders, offering enhanced durability and efficiency. These gearboxes are designed to meet the rigorous operational demands of twin screw extrusion, where consistent torque and speed are essential for optimal material processing and product quality.
The combination of robust construction, precise engineering, and adaptability to various extrusion tasks makes Zhitian's gearboxes a preferred choice for businesses looking to maximize their operational efficiency and product quality in extrusion applications.
ZT-N Twin Screw Extruder Gearbox Parameters
ZT-N Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
ZT20N | 18 | <13 | --- | --- | --- | 7.5kw | 11kw | --- |
ZT25N | 22 | <13 | --- | --- | 11kw | 15kw | 18.5kw | 22kw |
ZT30N | 26 | <13 | --- | --- | --- | 22kw | 30kw | 37kw |
ZT35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
ZT40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
ZT50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
ZT52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
ZT58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
ZT65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
ZT75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
ZT85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
ZT95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
ZT110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | --- | --- |
ZT125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | --- | --- |
ZT135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | --- | --- |
ZT150N | 120 | <13 | 1320kw | 1750kw | --- | --- | --- | --- |
Discover the power of the ZT-N series, a testament to Zhitian's dedication to engineering excellence. These co-rotating twin screw extruder gearboxes are the cornerstone of our product line, embodying years of innovation and technical prowess. Designed with a focus on delivering exceptional torque and superior performance, the ZT-N series ensures your extrusion processes run not just smoothly, but optimally. Perfect for handling everything from advanced polymer synthesis to the creation of standard compounds, these gearboxes simplify complex tasks, enabling flawless production cycles.
Explore the Robust ZT-N Series Gearbox - Engineered for Excellence
High Torque Delivery: Engineered to tackle the demands of co-rotating twin screw extrusion, the ZT-N series gearbox excels in delivering the high torque necessary for efficient and continuous operation. This feature ensures top-notch performance even under the most strenuous conditions.
Versatile Applications: Whether you're processing flame retardant masterbatches or thermoplastic elastomers, the ZT-N gearbox handles a broad spectrum of materials with ease. Its versatility makes it an ideal choice for a wide range of extrusion tasks, enhancing its utility across various industries.
Proven Stability and Advanced Technology: With Zhitian's longstanding expertise in gearbox engineering, the ZT-N series benefits from a foundation of stable, reliable, and progressively advanced technological features. This series is the culmination of years of refinement and testing.
User-Centric Flexibility: The ZT-N gearbox is designed with operational flexibility in mind, enabling simple adjustments and fine-tuning to meet specific process requirements. This adaptability ensures that operators can optimize performance to align perfectly with their production goals.
In the dynamic world of polymer processing, the choice of equipment components critically impacts both the quality of the products and the efficiency of operations. The ZT-N series co-rotating twin screw extruder gearbox emerges as an exemplary option for manufacturers aiming to boost their production capabilities. Engineered for resilience, it delivers exceptional torque performance and is adaptable to a wide array of extrusion tasks. This gearbox is designed to meet the rigorous demands of modern extrusion processes, making it a key asset for achieving superior output and operational excellence.
As the polymer industry evolves, so does the need for advanced extrusion technologies that push the boundaries of quality and performance. The ZT-N series gearbox, designed for co-rotating twin screw extruders, is pivotal in this innovation. This gearbox isn’t just robust—it’s a pivotal upgrade for manufacturers aiming to refine their extrusion processes. With its exceptional torque capabilities and versatile design, the ZT-N series is more than a component; it's a transformative force in a competitive and rapidly advancing market, ensuring manufacturers can keep pace with demand and maintain the high standards required by modern applications.